Induction hardening machines for automotive crankshafts BAZ-2, Fast-NG, Flex 1.5 & 4.0

As Maschinenfabrik Alfing Kessler, we have stood for outstanding expertise and quality in the production of crankshafts for over a century. Our hardening machines for crankshafts are derived from this experience and innovative strength. State-of-the-art technology combined with proven processes guarantee maximum precision and reliability.

Place your trust in the expertise and commitment of Maschinenfabrik Alfing Kessler. Our induction hardening machines set standards in the industry and support you in optimizing your manufacturing processes and maximizing the quality of your products. Discover the benefits of a partnership with a company that successfully combines tradition and innovation.

Hardening machines for automotive crankshafts

Our machine types BAZ-2 with 1 or 2 stations, as well as type FAST-NG offer the optimum solution for crankshafts up to 700 mm. They are specially tailored to the requirements of the automotive industry and offer the ideal solution for crankshafts for cars and other vehicles.

KEY FACTS

  • Integrated in serial production 24/7 in our own production (Automotive division)
  • Loading and unloading via portal systems
  • Direct process observation during hardening
  • Simplified service and maintenance on one level
  • Workpiece length up to 0.7 m and weight of 30 kg
  • Cycle time > 60 s

Hardening machine for truck / bus / agriculture crankshafts

Our Flex 1.5 machine type offers maximum flexibility for machining a wide range of crankshaft types and variants up to 1.5 m. Customized solutions and options ensure that this type can be perfectly adapted to specific requirements.

KEY FACTS

  • In use worldwide by all leading manufacturers in the truck, bus, and agricultural machinery sectors
  • Loading via portal systems, robots, or manually
  • Integrated and highly flexible NC heavy-duty shuttle system
  • Short changeover times with maximum user-friendliness
  • Workpiece length up to 1.5 m and 300 kg weight
  • Cycle time > 60 s

Hardening machines for large crankshafts

Developed on the basis of our many years of experience in the production of large crankshafts, the Flex 4.0 is the optimum solution for crankshafts in a length range from 1.5 to 4.5 meters. Cycle times and investment requirements can be optimally matched. Adaptations to your requirements are possible at any time thanks to the modular and flexible design.

KEY FACTS

  • Automatic and manual loading possible
  • Crankshafts from 1.5 m to 4.5 m in length, component weight up to 3 t
  • Integrated into serial operation 24/7 in our Industrial Components business unit
  • Direct process visualization during hardening
  • Easy integration into customer production lines. The modules are compactly built.